A new and fresh approach to machine diagnostics, prognostics and condition monitoring. Built on the latest advances in machine learning, it constantly learns, adapts and evolves with your business, automatically predicting machine failure.
A cloud-based automatic diagnostics, prognostics and conditioning monitoring tool. Scalable and simple to use, it can be deployed in an instant to automatically monitor any manufacturing equipment.
Warns you of any machine failures ahead of time, reducing downtime and improving Overall Equipment Effectiveness (OEE). Completely automatic and built on the latest technologies, giving you peace of mind.
Bearing
Bearing
Bearing on the main hydraulic pump will exceed design limits in 32 days, due to excessive vibration levels.
Motor
Motor
The motor ES2 on production line AC6 will fail in 40 days. Trends in vibration condition indicators have been detected.
Pump
Pump
Performance of pump 2 indicates damage to the impellor. Rectification action is recommended to avoid any secondary damage.
Actuator
Actuator
The electrical actuator ACT023 has entered a failure pattern and now has 8 days of Remaining Useful Life.
Conveyor
Conveyor
Analysis shows that the conveyor on production line G has 72 hours of operation remaining.
Gearbox
Gearbox
A misalignment of the input shaft to gearbox MGB2 has been identified.

A REVOLUTION IN PREDICTIVE MAINTENANCE

Driven by advances in sensing and computing, manufacturing operations are increasingly autonomous. Sensors all over the factory provide real-time data on the status of production and machinery to optimize operations. Welcome to the fourth Industrial Revolution.

PROGNOSYS is the only product to offer easy-to-use automated diagnostics, prognostics and condition monitoring for everyone, without requiring deep pockets or a team of expert data analysts or diagnostic engineers. PROGNOSYS enables predictive maintenance, the key to reducing unplanned machine downtime and increasing Overall Equipment Effectiveness (OEE).

PROGNOSYS, AUTOMATIC DIAGNOSTICS, PROGNOSTICS AND CONDITION MONITORING

Eliminate downtime and increase OEE

Our fresh approach provides automatic diagnostics as well as foresight into failures on all types of machinery, to support your Predictive Maintenance (PdM) regime. By getting the right information to the right people ahead of time, it eliminates costly downtime and improves OEE.

Forecast machine failure. Automatically

PROGNOSYS provides the perfect solution for time-starved production and operations managers. Our unique machine-learning technology infused with over 40-years of prognostics and condition-monitoring experience ensures that PROGNOSYS sees any problems before they emerge and gives you accurate Remaining Useful Life (RUL) information – all automatically.

 

WARNING YOU ABOUT DOWNTIME BEFORE IT IMPACTS YOUR PROFITABILITY

Focus on your products

Let PROGNOSYS take care of reducing unplanned machine downtime. Our affordable product helps you to avoid unplanned costs by automatically monitoring your equipment and machines to tell you what’s happening now and in the future, in a really simple way.

Heard of Industry 4.0 and machine learning?

Don’t worry if you haven’t, we’re not going to get all technical on you. We use these things to support your predictive maintenance program and guide you to reduced downtime and improved OEE. Keeping your business, whatever the size, one step ahead.

How it works

Any sensor, control and operational data you have (PLC, SCADA, Historians. You name it), we'll use. There is generally no requirement to add any hardware or install any software.

  • Vibration

  • Temperature

  • Acoustics

  • Current

Third party feeds

Machine specs

Historic performance

Any other data

Don't worry about these,
PROGNOSYS uses them
all automatically!

PROGNOSYS
clever stuff

Semantic Annotation Predictive Analytics Machine Learning Artificial Intelligence Language Processing

Easy and simple to use,
we bring you the information you need to know.

  • Bearing failure in 200 hours
  • Abnormal use of pressing machine
  • Belt is about to fail
  • Check transmission

Key Benefits

Straight talking

No need to hunt for data. PROGNOSYS tells you what you need, when you need to it.

Time to value

Instant deployment and actionable results within two weeks.

Know-How

Deep industry experience combined with the latest advances in technology.

Scalable

From one machine to thousands, we deliver Uptime as a Service that scales with your business.

Get in touch to know more

PROGNOSYS will
help you to

  • Lower your operational costs
  • Reduce unplanned downtime
  • Reduce manual inspections and spares inventory
  • Detect abnormalities and incorrect usage
  • Have a successful predictive maintenance program
More Information

COntact Us

Get in touch and start saving money

Are you ready to take control? Start getting ahead of downtime by using PROGNOSYS to guide your decisions.

Get in contact to share your requirements and discover how much PROGNOSYS could improve your operations.

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